19644 1950s U.S. AIR FORCE TRAINING FILM 16mm MOTION PICTURE PROJECTOR CARE AND MAINTENANCE

This is a 1960’s era, black and white film made by the U.S. Air Force: The 16mm Motion Picture Projector. Care and Maintenance. The film was made to educate projectionists about the use of the AQ2A1 model 16mm projector, which is more commonly known as the JAN or Joint Army Navy Projector. These rugged projectors were designed to rigid U.S. government specifications and built by a variety of manufacturers including Bell & Howell and Federal. Their heavy, metal construction meant that they could supposedly survive a four foot vertical drop (such as might be encountered when a ship hit heavy weather or during transport to the front lines).

The film follows an airman / projectionist mate through the process of caring for the AQ2A1 model 16mm motion picture projector. The film opens with enlisted sitting in a screening room as the projector runs. The operator needs to hand wind the tape on the take-up reel due to a broken take-up belt :42. To avoid breaking the continuity of the film, the projectionist had to improvise. In any emergency the operator must remain calm 1:13. Minor repairs and replacement should be accomplished at the first opportunity 1:40. Projectionist is replacing the broken tape up belt immediately after the film has finished 1:45. A system of inspections has been set up. The projectionist may be called upon to oil, clean or replace parts on routine inspection 2:15. Machine has a one-point feed lubrication system 2:23. Oil is applied to the central oil well cup 2:27. Projector should be lubricated only with oil bearing military symbol 2135H 2:37. The rewind belt and pulley are checked 2:55. All dirt and film emulsion should be removed with an aperture brush 3:05. All guide rollers on the projector should be lubricated with 2135H oil every 60 days 3:32. Grain alcohol is used to clean the machine 3:43. Thoroughly clean the film shoes 4:04. Remove the pressure plate 4:15. The pressure plate is cleaned with a soft stick and alcohol. Finally an aperture brush is used 4:43. While the pressure plate is out, remove and clean the aperture plate 4:50. All dirt should be removed 5:00. The clean plates are then inserted back into the machine 5:40. The lenses are cleaned. The housing door is removed to reach the lamp 6:09. A soft cloth is used to wipe down the lamp. Clean the lamp reflector and condenser lens with lens tissue 6:38. The lamp is reinstalled 6:50. Wipe fingerprints and reattach the housing plate 6:55. Sprockets, sprocket shoes and rollers are cleaned 7:46. The sound drum should be handled carefully when cleaning 7:55. The exciter lamp is checked 8:06. The exciter lamp is removed and cleaned with lens tissue 8:22. The exciter lamp lens is cleaned 8:43. Wipe all fingerprints and replace the cover 9:06. The technician troubleshoots different possibilities that could cause problems with the projector 9:55. Remedies are suggested and then implemented to repair blurry pictures, inadequate sound volume, etc. Pulleys and belts are checked to make sure there are no problems with film tension 11:00. If the projector does not function at all it could be faulty wiring or a blown fuse 11:33. Unplug the projector and examine the fuse. If found defective, replace with new 15-amp, 250-watt fuse 11:46. Items for on-the-spot replacement are kept inside the projector door 12:00. If something is broken and cannot be fixed immediately, create a report and send the item for repair 12:10. Additional information on the projector can be found in the handbook labeled 10D1-2-9-1. Study this manual to be a good projectionist 12:25. The End. Produced by United States Air Force.

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