80004 NASA APOLLO PROGRAM SATURN V ROCKET SECOND STAGE

This short NASA film from the Apollo Program, details the second stage of the mighty Saturn V rocket. Known as the S-II (pronounced “ess two”) was the second stage of the Saturn V rocket. It was built by North American Aviation. Using liquid hydrogen (LH2) and liquid oxygen (LOX) it had five J-2 engines in a quincunx pattern. The second stage accelerated the Saturn V through the upper atmosphere with 1,000,000 pounds-force (4,400 kN) of thrust.

The S-II was built by North American Aviation at Seal Beach, California. Using liquid hydrogen and liquid oxygen, it had five Rocketdyne J-2 engines in a similar arrangement to the S-IC, also using the outer engines for control. The S-II was 81 feet 7 inches (24.87 m) tall with a diameter of 33 feet (10 m), identical to the S-IC, and thus was the largest cryogenic stage until the launch of the STS. The S-II had a dry weight of about 80,000 pounds (36,000 kg) and fully fueled, weighed 1,060,000 pounds (480,000 kg). The second stage accelerated the Saturn V through the upper atmosphere with 1,100,000 pounds-force (4,900 kN) of thrust in vacuum. When loaded, significantly more than 90 percent of the mass of the stage was propellant; however, the ultra-lightweight design had led to two failures in structural testing. Instead of having an intertank structure to separate the two fuel tanks as was done in the S-IC, the S-II used a common bulkhead that was constructed from both the top of the LOX tank and bottom of the LH2 tank. It consisted of two aluminum sheets separated by a honeycomb structure made of phenolic resin. This bulkhead had to insulate against the 126 °F (52 °C) temperature gradient between the two tanks. The use of a common bulkhead saved 7,900 pounds (3.6 t). Like the S-IC, the S-II was transported from its manufacturing plant to the Cape by sea.

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