17104 U.S. NAVY HELICOPTER ESCAPE CAPSULE BALLISTIC SYSTEM EJECTION DEVELOPMENT PROGRAM FILM

This short 1960s U.S. Navy film (D-A-PHD-6-01) gives viewers a look at the development of the Navy’s helicopter escape capsule ballistic system and early tests of the system. The film opens with a helicopter crashing into a body of water. Another helicopter crashes into the sea next to an aircraft carrier. A UH-25B (Piasecki HUP Retriever) flies by, and the film shows soldiers sitting in the fuselage of the chopper. An image of the UH-25B is used to show how modifications are made to add a fuselage escape capsule (01:45). At the Naval Weapons Laboratory in Dahlgren, VA, men work on ballistics to separate the fuselage capsule (02:20). Men wheel a UH-25B into a hanger to work on the capsule design. The engineers look over the helicopter. The film reviews the objectives for creating the system, which are to solve the following five problems: Ballistic Initiator & Energy Transfer System, Severance of Fuselage & Aircraft Controls, Positive Separation Between Fuselage Sections, Severance of Blades and Rotors, and Deployment of Parachutes. A man shows the pieces used for the Ballistic Initiator and Energy Transfer System (04:22), including the electrical solenoid, ballistic actuator, and manifold for energy transfer. A helicopter sits out on a runway (05:24). Inside the helicopter, a man shows the linear-shaped charge running around the fuselage. Viewers see an initial test to blast the charge and separate the fuselage. A man puts a rocket on the exterior of the helicopter (07:07). Test footage shows the rocket igniting, demonstrating enough thrust to separate the fuselage from the trail. Next, the film looks at the task of severing the blades and rotors (08:11): a man shows a model of a rotor and blades with a charge attached to them. Slow-motion footage shows the detonation of the explosive and the severance of the blades and rotors. Graphics are used to show the deployment of the parachute (09:28). A man shows the parachute deployment system with pressure hoses and firing pins. Viewers see a series of tie-down tests for the escape system. The system is triggered, and a detonation occurs, and the chutes are successfully deployed. High-speed camera footage gives a slow-motion view of the system being tested (11:12), with blades being severed and displaced before the chutes are deployed. A lift helicopter holds a capsule and then drops the capsule (12:14); the parachutes are deployed. Aerial footage shows the capsule parachuting to the ground. Next, Navy personnel conduct a remote-control drone test of the system (13:26), and viewers see the full test of the system in slow motion. Additional footage shows another test at a higher altitude, concluding the film.

The Piasecki HUP Retriever/H-25 Army Mule was a compact single radial engine, twin overlapping tandem rotor utility helicopter developed by the Piasecki Helicopter Corporation of Morton, Pennsylvania. Designed to a United States Navy specification, the helicopter was produced from 1949 to 1954, and was also used by the United States Army and foreign navies. The HUP/H-25 was the first helicopter to perform a loop and to be produced with an autopilot.

The US Army H-25 designation was adopted by the US Navy in 1962 on introduction of the 1962 United States Tri-Service aircraft designation system. The final units were withdrawn from US service in 1964. It also served with French Naval Aviation (Aeronavale) from 1953 to 1965.

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